Steel Shine Non-Woven Polishing Wheels

Steel Shine Non-Woven abrasive wheels are super performance UNIFIED wheels. They are made by compressing layers of non-woven fibers (web of nylon fibers) along with suitable abrasives to obtain wheels of different densities. They are impregnated with abrasives which have a three dimensional cutting action.

These wheels can be mounted on to polishing machines with tapered threaded spindles as well as straight spindles of electric and pneumatic, bench/flexible grinder with variable or fixed speeds. The disc wheels and spindle mops can also be used with portable tools.

These non-woven wheels produce a wide spectrum of matt/satin/antique finishes. These wheels produce less dust and noise as compare to emery and other coated wheels. There is no chattering effect and these wheels can be used on any surface for eg. SS, MS, Brass, Copper and Wood.

Due to open structure construction, clogging of job material is prevented. This property also enables a continuous supply of fresh abrasives and gives a uniform matt finish. The same wheel can be used for matt finishing, cleaning, polishing and deburing by just changing the speed of the machine.

Non-Woven Polishing Wheels 1 Non-Woven Polishing Wheels 6 Non-Woven Polishing Wheels 7 Non-Woven Polishing Wheels 2 Non-Woven Polishing Wheels 3 Non-Woven Polishing Wheels 4 Non-Woven Polishing Wheels 5

U series

Sizes available from 4" to 14"

Product Description:

These series wheels are widely used in the Indian market for general purpose and mat finish use. They are widely accepted in the market due to its economical price and higher output.
It can be used over products of brass, stainless steel and others. It removes deposits of rust and other residuals over metals very easily. It has fast cutting action, and is suitable for finishing of hardware such as Hinges, Door handle, Tower bolt, stainless steel gates, Railings and variousmetal products. It is available in the following colors: Maroon, Black, Grey, Black and Red.

Recommendations:
Not advised to be used on electroplated products.

Parameters:

Product Specifications Colour Density Standard Quantity
(Pieces/carton)
150*12 Red / Black / Grey / Maroon / Brown 3P 100
4P
5P
7P
9P
12P
150*25 Red / Black / Grey / Maroon / Brown 3P 50
4P
5P
7P
9P
12P
150*50 Red / Black / Grey / Maroon / Brown 3P 50
4P
5P
7P
9P
12P
200*12 Red / Black / Grey / Maroon / Brown 3P 100
4P
5P
7P
9P
12P
200*25 Red / Black / Grey / Maroon / Brown 3P 50
4P
5P
7P
9P
12P
200*38 Red / Black / Grey / Maroon / Brown 3P 50
4P
5P
7P
9P
12P
200*50 Red / Black / Grey / Maroon / Brown 3P 50
4P
5P
7P
9P
12P
200*62 Red / Black / Grey / Maroon / Brown 3P 50
4P
5P
7P
9P
12P
200*75 Red / Black / Grey / Maroon / Brown 3P 50
4P
5P
7P
9P
12P
250*12 Red / Black / Grey / Maroon / Brown 3P 40
4P
5P
7P
9P
12P
250*25 Red / Black / Grey / Maroon / Brown 3P 20
4P
5P
7P
9P
12P
250*50 Red / Black / Grey / Maroon / Brown 3P 20
4P
5P
7P
9P
12P
300*25 Red / Black / Grey / Maroon / Brown 3P 20
4P
5P
7P
9P
12P
300*50 Red / Black / Grey / Maroon / Brown 3P 20
4P
5P
7P
9P
12P
350*25 Red / Black / Grey / Maroon / Brown 5P 20
7P
9P
12P
350*50 Red / Black / Grey / Maroon / Brown 5P 20
7P
9P
12P
Application It is used for finishing and grinding of such hardware work pieces as castings, manual tools, knifes and stainless products, as well as clearing of welding points and finishing of auto and motorcycle fittings.
Convolute Wheel 1 Convolute Wheel 2 Convolute Wheel 3 Convolute Wheel 4

E Series

Sizes available from 4" to 14"

Product Description:

These series of wheels carries a unique bright matt finish which cannot be achieved by general purpose wheels.
They give a bright and decorative finish on electroplated surface. It is the only wheel which is suitable for the finishing of electroplated products. It is available in White color.

Recommendations:
Strongly advised for antique/satin mat finish.

Parameters:

Product Specifications Colour Density Standard Quantity
(Pieces/carton)
150*12 White 3P 100
4P
5P
7P
9P
12P
150*25 White 3P 50
4P
5P
7P
9P
12P
150*50 White 3P 50
4P
5P
7P
9P
12P
200*12 White 3P 100
4P
5P
7P
9P
12P
200*25 White 3P 50
4P
5P
7P
9P
12P
200*38 White 3P 50
4P
5P
7P
9P
12P
200*50 White 3P 50
4P
5P
7P
9P
12P
200*62 White 3P 50
4P
5P
7P
9P
12P
200*75 White 3P 50
4P
5P
7P
9P
12P
250*12 White 3P 40
4P
5P
7P
9P
12P
250*25 White 3P 20
4P
5P
7P
9P
12P
250*50 White 3P 20
4P
5P
7P
9P
12P
300*25 White 3P 20
4P
5P
7P
9P
12P
300*50 White 3P 20
4P
5P
7P
9P
12P
350*25 White 5P 20
7P
9P
12P
350*50 White 5P 20
7P
9P
12P
Buffing Wheel Green 1 Buffing Wheel Green 2 Buffing Wheel Green 3 Buffing Wheel Green 4

Q Series

Sizes available from 4" to 14"

Product Description:

These series are suitable for tough metal’s finishing and give white and bright finish and does not leave any black mark on surface. This finish is highly demandable in European market. This series is available in Green color.

Parameters:

Product Specifications Colour Density Standard Quantity
(Pieces/carton)
150*12 Green 3P 100
4P
5P
7P
9P
12P
150*25 Green 3P 50
4P
5P
7P
9P
12P
150*50 Green 3P 50
4P
5P
7P
9P
12P
200*12 Green 3P 100
4P
5P
7P
9P
12P
200*25 Green 3P 50
4P
5P
7P
9P
12P
200*38 Green 3P 50
4P
5P
7P
9P
12P
200*50 Green 3P 50
4P
5P
7P
9P
12P
200*62 Green 3P 50
4P
5P
7P
9P
12P
200*75 Green 3P 50
4P
5P
7P
9P
12P
250*12 Green 3P 40
4P
5P
7P
9P
12P
250*25 Green 3P 20
4P
5P
7P
9P
12P
250*50 Green 3P 20
4P
5P
7P
9P
12P
300*25 Green 3P 20
4P
5P
7P
9P
12P
300*50 Green 3P 20
4P
5P
7P
9P
12P
350*25 Green 5P 20
7P
9P
12P
350*50 Green 5P 20
7P
9P
12P
Application: It is applicable to surface polishing of precise instruments and stainless work pieces, for example processing of medical machines, weaving machines, insulating cups, tableware, golf head and aircraft and auto components and parts, surface treatment of various metal work pieces, and line sweeping of stainless tableware, building hardware, handle, hinge, lock, plating, lights, golf clubs, copper and aluminium products, bronze and antique bronze plated, as well as grinding of wooden products, plastics and marble. It is available in Green colour.

Product Application:

  • These wheels can be used on plated antique bronze, e.g. lock plate, hinge, banner, handle, lighter and other kinds of hardware work pieces like antique bronze gun. Corresponding Steel Shine product model (4P or 5P-320#), this drawing wheel is named as brush-off or dark brown wheel.
    1. Hardness selection (as per thickness of plating), generally 3P, 4P, 5P.
    2. The grain size is selected according to customer's own demand, generally fine line 240#~320# and rough line 80#~180#.
      Common products:
      It is also applicable to select 12" or 10" products if required by the customer. During wire drawing, the rotation speed of the polisher shall be strictly controlled, no more than 1440 rpm. The liner speed shall be controlled at about 15 m/s. The liner speed may change with different outer diameter.
  • Zinc alloy, e.g. daily goods like zippers and buckles.
  • Automobile and motorcycle fittings: mainly for finishing of surface in purpose of achieving beautiful appearance.
  • Nickel plating, e.g. bright nickel and black nickel, corresponding Steel Shine product model (5P-320#)
    1. Hardness selection (as per thickness of plating), generally 4P, 5P.
    2. The grain size is selected according to customer's own demand, generally fine line 240#~320# and rough line 80#~180#.
      Generally used Steel Shine product model:
      8*2*5P-320# or 240#
      12*2*5P-320# or 240#
      The treatment is mainly intended for finishing the surface lines, e.g. surface drawing treatment.
  • Chrome plating: as chrome is hard, generally Steel Shine product at model 7P is used, and in case of many burrs, 9P product can be used for polishing and drawing treatment.
    After plated with chrome, the hardness is enhanced and burrs increased, so common chrome plating parts, e.g. piston ring are treated with Steel Shine product with high hardness. The specific specifications are as below: 2*2*9P-180# or 12*2*9P-180#
    Because of many burrs, polishing is hard to be completed with one procedure. So it will depend on specific conditions of customers. For example, it is applicable to use large grain size product for deburring and then use small grain size product to conduct fine polishing so as to meet the surface brightness requirement of the work piece.
    For example: choose 12*2*9P-150# or 12*2*9P-180# for deburring, and then choose 12*2*9P-240# or 12*2*9P-240# for fine polishing.
    Note: For reaching mirror surface effect, below procedures shall be followed:
    12*2*9P-150# or 12*2*9P-120# deburing →240#→320#→600#→hemp wheel→soft cloth wheel, to achieve mirror surface effect.
    Note: As chrome plating is not mainly intended for drawing treatment, instead it is mainly for deburring and surface brightness surface after the plating, the rotation speed is relative fast. Above is listed appropriate Steel Shine product model and technical parameters for different plating. The product type is for reference, if you request your own specifications, we can meet your requirements.

Suggestions:

  1. Class A wheel is made with new methods. It features stronger grinding force, cleaner drawing and clear lines, and also can function excellently on hard work pieces such as zinc alloy and chrome plating.
  2. Class B wheel is much widely applicable to wire drawing of all kinds of work pieces. For drawing of copper plated work pieces, softer 4P product should be selected to avoid damaging work pieces (exposing bottom), and for drawing of nickel plated work pieces, generally 5P wheel is used; while for thicker plating, 7P wheel is best (mainly for locks).
  3. For wire drawing of knifes and knife edges, it is applicable to use 5P or 7P 240# drawing wheel.
  4. For aluminium product, it is suggested to use 180#--320 # 7P wheels before plating to lightly grind it with good gesture to ensure evenness.

Application and Recommended RPM:

Diameter of Wheels
Applications 4" 6" 8"
Decorative Finishing 2800 1800 1400
Cleaning 3600 2400 1800
Polishing 5400 3600 2700
Deburring 6400 4200 3200